Product Overview
This line roll forms drywall and ceiling keel profiles – studs, tracks, furring channels and corner beads – continuously from galvanized or cold rolled strip. Strip is decoiled, levelled and then formed down over 12 to 16 stations, punched where the profile needs service or hanger holes, and cut to length by a flying shear that travels with the strip so the line never stops. Cut length is set on the PLC touch screen and held to +/-1 mm, and a profile change is done with spacers in one to two hours rather than a complete roll set.
Specifications
| Parameter | Value |
|---|---|
| Material | Galvanized strip / cold rolled strip |
| Material thickness | 0.3 – 1.2 mm |
| Profile width | 50 – 200 mm |
| Forming stations | 12 – 16 |
| Roll shafts | 40Cr through hardened / chrome plated |
| Line speed | 20 – 40 m/min |
| Main motor | 7.5 – 11 kW |
| Cutting | Flying shear / hydraulic / +/-1 mm length tolerance |
| Cut length | 1 – 6 m |
| Punching | Optional hydraulic punch for service and hanger holes |
| Control | PLC with touch screen / counters and batch preset |
| Machine weight | 5 – 8 tons |
Applications
Used by drywall and ceiling material plants and by partition contractors who want their own keel production instead of importing finished profiles. The main markets are the Middle East, Africa and Southeast Asia, where schools, hospitals, offices and malls are fitted out with stud and track partitions and suspended ceilings.
Packing / Delivery / Payment
The line ships with the main machine bolted to a steel skid, the PLC cabinet and hydraulic power unit in wooden cases and the roll sets cushioned separately; one 40HQ carries the complete line. Lead time is 35-45 days. Payment by T/T 30% deposit and balance before shipment, or L/C at sight. CE documents, operation and maintenance manuals, a test run sample and video before dispatch, packing list and Certificate of Origin are supplied, with optional engineer commissioning.